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Title:
Occupational Safety and Health Standards
Subpart: Z
Subpart Title: Toxic and Hazardous Substances
Standard Number: 1910.1200 (29 CFR 1910.1200)
Title: Hazard Communication.
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1910.1200(h)
Employee Information and Training.
1910.1200(h)(1)
Employers shall provide employees with effective information and
training on hazardous chemicals in their work area at the time
of their initial assignment, and whenever a new physical or health
hazard the employees have not previously been trained about is
introduced into their work area. Information and training may
be designed to cover categories of hazards (e.g., flammability,
carcinogenicity) or specific chemicals. Chemical-specific information
must always be available through labels and material safety data
sheets.
1910.1200(h)(2)
"Information." Employees shall be informed of:
1910.1200(h)(2)(i)
The requirements of this section;
1910.1200(h)(2)(ii)
Any operations in their work area where hazardous chemicals are
present; and,
1910.1200(h)(2)(iii)
The location and availability of the written hazard communication
program, including the required list(s) of hazardous chemicals,
and material safety data sheets required by this section.
1910.1200(h)(3)
"Training." Employee training shall include at least:
1910.1200(h)(3)(i)
Methods and observations that may be used to detect the presence
or release of a hazardous chemical in the work area (such as monitoring
conducted by the employer, continuous monitoring devices, visual
appearance or odor of hazardous chemicals when being released,
etc.);
1910.1200(h)(3)(ii)
The physical and health hazards of the chemicals in the work area;
..1910.1200(h)(3)(iii)
1910.1200(h)(3)(iii)
The measures employees can take to protect themselves from these
hazards, including specific procedures the employer has implemented
to protect employees from exposure to hazardous chemicals, such
as appropriate work practices, emergency procedures, and personal
protective equipment to be used; and,
1910.1200(h)(3)(iv)
The details of the hazard communication program developed by the
employer, including an explanation of the labeling system and
the material safety data sheet, and how employees can obtain and
use the appropriate hazard information.
1910.1200
Appendix E (go to training section)
The Hazard Communication Standard (HCS) is based on a simple concept
- that employees have both a need and a right to know the hazards
and identities of the chemicals they are exposed to when working.
They also need to know what protective measures are available
to prevent adverse effects from occurring. The HCS is designed
to provide employees with the information they need.
Knowledge
acquired under the HCS will help employers provide safer workplaces
for their employees. When employers have information about the
chemicals being used, they can take steps to reduce exposures,
substitute less hazardous materials, and establish proper work
practices. These efforts will help prevent the occurrence of work-related
illnesses and injuries caused by chemicals.
The HCS addresses
the issues of evaluating and communicating hazards to workers.
Evaluation of chemical hazards involves a number of technical
concepts, and is a process that requires the professional judgment
of experienced experts. That's why the HCS is designed so that
employers who simply use chemicals, rather than produce or import
them, are not required to evaluate the hazards of those chemicals.
Hazard determination is the responsibility of the producers and
importers of the materials. Producers and importers of chemicals
are then required to provide the hazard information to employers
that purchase their products.
Employers
that don't produce or import chemicals need only focus on those
parts of the rule that deal with establishing a workplace program
and communicating information to their workers. This appendix
is a general guide for such employers to help them determine what's
required under the rule. It does not supplant or substitute for
the regulatory provisions, but rather provides a simplified outline
of the steps an average employer would follow to meet those requirements.
1. "Becoming Familiar With The Rule."
OSHA has provided
a simple summary of the HCS in a pamphlet entitled "Chemical
Hazard Communication," OSHA Publication Number 3084. Some
employers prefer to begin to become familiar with the rule's requirements
by reading this pamphlet. A copy may be obtained from your local
OSHA Area Office, or by contacting the OSHA Publications Office
at (202) 523-9667.
The standard
is long, and some parts of it are technical, but the basic concepts
are simple. In fact, the requirements reflect what many employers
have been doing for years. You may find that you are already largely
in compliance with many of the provisions, and will simply have
to modify your existing programs somewhat. If you are operating
in an OSHA-approved State Plan State, you must comply with the
State's requirements, which may be different than those of the
Federal rule. Many of the State Plan States had hazard communication
or "right-to-know" laws prior to promulgation of the
Federal rule. Employers in State Plan States should contact their
State OSHA offices for more information regarding applicable requirements.
The HCS requires
information to be prepared and transmitted regarding all hazardous
chemicals. The HCS covers both physical hazards (such as flammability),
and health hazards (such as irritation, lung damage, and cancer).
Most chemicals used in the workplace have some hazard potential,
and thus will be covered by the rule.
One difference
between this rule and many others adopted by OSHA is that this
one is performance-oriented. That means that you have the flexibility
to adapt the rule to the needs of your workplace, rather than
having to follow specific, rigid requirements. It also means that
you have to exercise more judgment to implement an appropriate
and effective program.
The standard's
design is simple. Chemical manufacturers and importers must evaluate
the hazards of the chemicals they produce or import. Using that
information, they must then prepare labels for containers, and
more detailed technical bulletins called material safety data
sheets (MSDS).
Chemical manufacturers,
importers, and distributors of hazardous chemicals are all required
to provide the appropriate labels and material safety data sheets
to the employers to which they ship the chemicals. The information
is to be provided automatically. Every container of hazardous
chemicals you receive must be labeled, tagged, or marked with
the required information. Your suppliers must also send you a
properly completed material safety data sheet (MSDS) at the time
of the first shipment of the chemical, and with the next shipment
after the MSDS is updated with new and significant information
about the hazards.
You can rely
on the information received from your suppliers. You have no independent
duty to analyze the chemical or evaluate the hazards of it.
Employers
that "use" hazardous chemicals must have a program to
ensure the information is provided to exposed employees. "Use"
means to package, handle, react, or transfer. This is an intentionally
broad scope, and includes any situation where a chemical is present
in such a way that employees may be exposed under normal conditions
of use or in a foreseeable emergency.
The requirements
of the rule that deal specifically with the hazard communication
program are found in this section in paragraphs (e), written hazard
communication program; (f), labels and other forms of warning;
(g), material safety data sheets; and (h), employee information
and training. The requirements of these paragraphs should be the
focus of your attention. Concentrate on becoming familiar with
them, using paragraphs (b), scope and application, and (c), definitions,
as references when needed to help explain the provisions.
There are
two types of work operations where the coverage of the rule is
limited. These are laboratories and operations where chemicals
are only handled in sealed containers (e.g., a warehouse). The
limited provisions for these workplaces can be found in paragraph
(b) of this section, scope and application. Basically, employers
having these types of work operations need only keep labels on
containers as they are received; maintain material safety data
sheets that are received, and give employees access to them; and
provide information and training for employees. Employers do not
have to have written hazard communication programs and lists of
chemicals for these types of operations.
The limited
coverage of laboratories and sealed container operations addresses
the obligation of an employer to the workers in the operations
involved, and does not affect the employer's duties as a distributor
of chemicals. For example, a distributor may have warehouse operations
where employees would be protected under the limited sealed container
provisions. In this situation, requirements for obtaining and
maintaining MSDSs are limited to providing access to those received
with containers while the substance is in the workplace, and requesting
MSDSs when employees request access for those not received with
the containers. However, as a distributor of hazardous chemicals,
that employer will still have responsibilities for providing MSDSs
to downstream customers at the time of the first shipment and
when the MSDS is updated. Therefore, although they may not be
required for the employees in the work operation, the distributor
may, nevertheless, have to have MSDSs to satisfy other requirements
of the rule.
2.
"Identify Responsible Staff"
Hazard communication
is going to be a continuing program in your facility. Compliance
with the HCS is not a "one shot deal." In order to have
a successful program, it will be necessary to assign responsibility
for both the initial and ongoing activities that have to be undertaken
to comply with the rule. In some cases, these activities may already
be part of current job assignments. For example, site supervisors
are frequently responsible for on-the-job training sessions. Early
identification of the responsible employees, and involvement of
them in the development of your plan of action, will result in
a more effective program design. Evaluation of the effectiveness
of your program will also be enhanced by involvement of affected
employees.
For any safety
and health program, success depends on commitment at every level
of the organization. This is particularly true for hazard communication,
where success requires a change in behavior. This will only occur
if employers understand the program, and are committed to its
success, and if employees are motivated by the people presenting
the information to them.
3. "Identify
Hazardous Chemicals in the Workplace."
The standard
requires a list of hazardous chemicals in the workplace as part
of the written hazard communication program. The list will eventually
serve as an inventory of everything for which an MSDS must be
maintained. At this point, however, preparing the list will help
you complete the rest of the program since it will give you some
idea of the scope of the program required for compliance in your
facility.
The best way
to prepare a comprehensive list is to survey the workplace. Purchasing
records may also help, and certainly employers should establish
procedures to ensure that in the future purchasing procedures
result in MSDSs being received before a material is used in the
workplace.
The broadest
possible perspective should be taken when doing the survey. Sometimes
people think of "chemicals" as being only liquids in
containers. The HCS covers chemicals in all physical forms - liquids,
solids, gases, vapors, fumes, and mists - whether they are "contained"
or not. The hazardous nature of the chemical and the potential
for exposure are the factors which determine whether a chemical
is covered. If it's not hazardous, it's not covered. If there
is no potential for exposure (e.g., the chemical is inextricably
bound and cannot be released), the rule does not cover the chemical.
Look around.
Identify chemicals in containers, including pipes, but also think
about chemicals generated in the work operations. For example,
welding fumes, dusts, and exhaust fumes are all sources of chemical
exposures. Read labels provided by suppliers for hazard information.
Make a list of all chemicals in the workplace that are potentially
hazardous. For your own information and planning, you may also
want to note on the list the location(s) of the products within
the workplace, and an indication of the hazards as found on the
label. This will help you as you prepare the rest of your program.
Paragraph
(b) of this section, scope and application, includes exemptions
for various chemicals or workplace situations. After compiling
the complete list of chemicals, you should review paragraph (b)
of this section to determine if any of the items can be eliminated
from the list because they are exempted materials. For example,
food, drugs, and cosmetics brought into the workplace for employee
consumption are exempt. So rubbing alcohol in the first aid kit
would not be covered.
Once you have
compiled as complete a list as possible of the potentially hazardous
chemicals in the workplace, the next step is to determine if you
have received material safety data sheets for all of them. Check
your files against the inventory you have just compiled. If any
are missing, contact your supplier and request one. It is a good
idea to document these requests, either by copy of a letter or
a note regarding telephone conversations. If you have MSDSs for
chemicals that are not on your list, figure out why. Maybe you
don't use the chemical anymore. Or maybe you missed it in your
survey. Some suppliers do provide MSDSs for products that are
not hazardous. These do not have to be maintained by you.
You should
not allow employees to use any chemicals for which you have not
received an MSDS. The MSDS provides information you need to ensure
proper protective measures are implemented prior to exposure.
4.
"Preparing and Implementing a Hazard Communication Program"
All workplaces
where employees are exposed to hazardous chemicals must have a
written plan which describes how the standard will be implemented
in that facility. Preparation of a plan is not just a paper exercise
- all of the elements must be implemented in the workplace in
order to be in compliance with the rule. See paragraph (e) of
this section for the specific requirements regarding written hazard
communication programs. The only work operations which do not
have to comply with the written plan requirements are laboratories
and work operations where employees only handle chemicals in sealed
containers. See paragraph (b) of this section, scope and application,
for the specific requirements for these two types of workplaces.
The plan does
not have to be lengthy or complicated. It is intended to be a
blueprint for implementation of your program - an assurance that
all aspects of the requirements have been addressed.
Many trade
associations and other professional groups have provided sample
programs and other assistance materials to affected employers.
These have been very helpful to many employers since they tend
to be tailored to the particular industry involved. You may wish
to investigate whether your industry trade groups have developed
such materials.
Although such
general guidance may be helpful, you must remember that the written
program has to reflect what you are doing in your workplace. Therefore,
if you use a generic program it must be adapted to address the
facility it covers. For example, the written plan must list the
chemicals present at the site, indicate who is to be responsible
for the various aspects of the program in your facility, and indicate
where written materials will be made available to employees.
If OSHA inspects
your workplace for compliance with the HCS, the OSHA compliance
officer will ask to see your written plan at the outset of the
inspection. In general, the following items will be considered
in evaluating your program.
The written
program must describe how the requirements for labels and other
forms of warning, material safety data sheets, and employee information
and training, are going to be met in your facility. The following
discussion provides the type of information compliance officers
will be looking for to decide whether these elements of the hazard
communication program have been properly addressed:
A. "Labels
and Other Forms of Warning"
In-plant containers
of hazardous chemicals must be labeled, tagged, or marked with
the identity of the material and appropriate hazard warnings.
Chemical manufacturers, importers, and distributors are required
to ensure that every container of hazardous chemicals they ship
is appropriately labeled with such information and with the name
and address of the producer or other responsible party. Employers
purchasing chemicals can rely on the labels provided by their
suppliers. If the material is subsequently transferred by the
employer from a labeled container to another container, the employer
will have to label that container unless it is subject to the
portable container exemption. See paragraph (f) of this section
for specific labeling requirements.
The primary
information to be obtained from an OSHA-required label is an identity
for the material, and appropriate hazard warnings. The identity
is any term which appears on the label, the MSDS, and the list
of chemicals, and thus links these three sources of information.
The identity used by the supplier may be a common or trade name
("Black Magic Formula"), or a chemical name (1,1,1,-trichloroethane).
The hazard warning is a brief statement of the hazardous effects
of the chemical ("flammable," "causes lung damage").
Labels frequently contain other information, such as precautionary
measures ("do not use near open flame"), but this information
is provided voluntarily and is not required by the rule. Labels
must be legible, and prominently displayed. There are no specific
requirements for size or color, or any specified text.
With these
requirements in mind, the compliance officer will be looking for
the following types of information to ensure that labeling will
be properly implemented in your facility:
1. Designation
of person(s) responsible for ensuring labeling of in-plant containers;
2. Designation
of person(s) responsible for ensuring labeling of any shipped
containers;
3. Description
of labeling system(s) used;
4. Description
of written alternatives to labeling of in-plant containers (if
used); and,
5. Procedures
to review and update label information when necessary.
Employers
that are purchasing and using hazardous chemicals - rather than
producing or distributing them - will primarily be concerned with
ensuring that every purchased container is labeled. If materials
are transferred into other containers, the employer must ensure
that these are labeled as well, unless they fall under the portable
container exemption (paragraph (f)(7) of this section). In terms
of labeling systems, you can simply choose to use the labels provided
by your suppliers on the containers. These will generally be verbal
text labels, and do not usually include numerical rating systems
or symbols that require special training. The most important thing
to remember is that this is a continuing duty - all in-plant containers
of hazardous chemicals must always be labeled. Therefore, it is
important to designate someone to be responsible for ensuring
that the labels are maintained as required on the containers in
your facility, and that newly purchased materials are checked
for labels prior to use.
B. "Material
Safety Data Sheets"
Chemical manufacturers
and importers are required to obtain or develop a material safety
data sheet for each hazardous chemical they produce or import.
Distributors are responsible for ensuring that their customers
are provided a copy of these MSDSs. Employers must have an MSDS
for each hazardous chemical which they use. Employers may rely
on the information received from their suppliers. The specific
requirements for material safety data sheets are in paragraph
(g) of this section. There is no specified format for the MSDS
under the rule, although there are specific information requirements.
OSHA has developed a non-mandatory format, OSHA Form 174, which
may be used by chemical manufacturers and importers to comply
with the rule. The MSDS must be in English. You are entitled to
receive from your supplier a data sheet which includes all of
the information required under the rule. If you do not receive
one automatically, you should request one. If you receive one
that is obviously inadequate, with, for example, blank spaces
that are not completed, you should request an appropriately completed
one. If your request for a data sheet or for a corrected data
sheet does not produce the information needed, you should contact
your local OSHA Area Office for assistance in obtaining the MSDS.
The role of
MSDSs under the rule is to provide detailed information on each
hazardous chemical, including its potential hazardous effects,
its physical and chemical characteristics, and recommendations
for appropriate protective measures. This information should be
useful to you as the employer responsible for designing protective
programs, as well as to the workers. If you are not familiar with
material safety data sheets and with chemical terminology, you
may need to learn to use them yourself. A glossary of MSDS terms
may be helpful in this regard. Generally speaking, most employers
using hazardous chemicals will primarily be concerned with MSDS
information regarding hazardous effects and recommended protective
measures. Focus on the sections of the MSDS that are applicable
to your situation.
MSDSs must
be readily accessible to employees when they are in their work
areas during their workshifts. This may be accomplished in many
different ways. You must decide what is appropriate for your particular
workplace. Some employers keep the MSDSs in a binder in a central
location (e.g., in the pick-up truck on a construction site).
Others, particularly in workplaces with large numbers of chemicals,
computerize the information and provide access through terminals.
As long as employees can get the information when they need it,
any approach may be used. The employees must have access to the
MSDSs themselves - simply having a system where the information
can be read to them over the phone is only permitted under the
mobile worksite provision, paragraph (g)(9) of this section, when
employees must travel between workplaces during the shift. In
this situation, they have access to the MSDSs prior to leaving
the primary worksite, and when they return, so the telephone system
is simply an emergency arrangement.
In order to
ensure that you have a current MSDS for each chemical in the plant
as required, and that employee access is provided, the compliance
officers will be looking for the following types of information
in your written program:
1. Designation
of person(s) responsible for obtaining and maintaining the MSDSs;
2. How such
sheets are to be maintained in the workplace (e.g., in notebooks
in the work area(s) or in a computer with terminal access), and
how employees can obtain access to them when they are in their
work area during the work shift;
3. Procedures
to follow when the MSDS is not received at the time of the first
shipment;
4. For producers,
procedures to update the MSDS when new and significant health
information is found; and,
5. Description
of alternatives to actual data sheets in the workplace, if used.
For employers
using hazardous chemicals, the most important aspect of the written
program in terms of MSDSs is to ensure that someone is responsible
for obtaining and maintaining the MSDSs for every hazardous chemical
in the workplace. The list of hazardous chemicals required to
be maintained as part of the written program will serve as an
inventory. As new chemicals are purchased, the list should be
updated. Many companies have found it convenient to include on
their purchase orders the name and address of the person designated
in their company to receive MSDSs.
C.
"Employee Information and Training"
Each employee
who may be "exposed" to hazardous chemicals when working
must be provided information and trained prior to initial assignment
to work with a hazardous chemical, and whenever the hazard changes.
"Exposure" or "exposed" under the rule means
that "an employee is subjected to a hazardous chemical in
the course of employment through any route of entry (inhalation,
ingestion, skin contact or absorption, etc.) and includes potential
(e.g., accidental or possible) exposure." See paragraph (h)
of this section for specific requirements. Information and training
may be done either by individual chemical, or by categories of
hazards (such as flammability or carcinogenicity). If there are
only a few chemicals in the workplace, then you may want to discuss
each one individually. Where there are large numbers of chemicals,
or the chemicals change frequently, you will probably want to
train generally based on the hazard categories (e.g., flammable
liquids, corrosive materials, carcinogens). Employees will have
access to the substance-specific information on the labels and
MSDSs.
Information
and training is a critical part of the hazard communication program.
Information regarding hazards and protective measures are provided
to workers through written labels and material safety data sheets.
However, through effective information and training, workers will
learn to read and understand such information, determine how it
can be obtained and used in their own workplaces, and understand
the risks of exposure to the chemicals in their workplaces as
well as the ways to protect themselves. A properly conducted training
program will ensure comprehension and understanding. It is not
sufficient to either just read material to the workers, or simply
hand them material to read. You want to create a climate where
workers feel free to ask questions. This will help you to ensure
that the information is understood. You must always remember that
the underlying purpose of the HCS is to reduce the incidence of
chemical source illnesses and injuries. This will be accomplished
by modifying behavior through the provision of hazard information
and information about protective measures. If your program works,
you and your workers will better understand the chemical hazards
within the workplace. The procedures you establish regarding,
for example, purchasing, storage, and handling of these chemicals
will improve, and thereby reduce the risks posed to employees
exposed to the chemical hazards involved. Furthermore, your workers'
comprehension will also be increased, and proper work practices
will be followed in your workplace.
If you are
going to do the training yourself, you will have to understand
the material and be prepared to motivate the workers to learn.
This is not always an easy task, but the benefits are worth the
effort. More information regarding appropriate training can be
found in OSHA Publication No. 2254 which contains voluntary training
guidelines prepared by OSHA's Training Institute. A copy of this
document is available from OSHA's Publications Office at (202)
219-4667. In reviewing your written program with regard to information
and training, the following items need to be considered:
1. Designation
of person(s) responsible for conducting training;
2. Format
of the program to be used (audiovisuals, classroom instruction,
etc.);
3. Elements
of the training program (should be consistent with the elements
in paragraph (h) of this section); and,
4. Procedure
to train new employees at the time of their initial assignment
to work with a hazardous chemical, and to train employees when
a new hazard is introduced into the workplace.
The written
program should provide enough details about the employer's plans
in this area to assess whether or not a good faith effort is being
made to train employees. OSHA does not expect that every worker
will be able to recite all of the information about each chemical
in the workplace. In general, the most important aspects of training
under the HCS are to ensure that employees are aware that they
are exposed to hazardous chemicals, that they know how to read
and use labels and material safety data sheets, and that, as a
consequence of learning this information, they are following the
appropriate protective measures established by the employer. OSHA
compliance officers will be talking to employees to determine
if they have received training, if they know they are exposed
to hazardous chemicals, and if they know where to obtain substance-specific
information on labels and MSDSs.
The rule does
not require employers to maintain records of employee training,
but many employers choose to do so. This may help you monitor
your own program to ensure that all employees are appropriately
trained. If you already have a training program, you may simply
have to supplement it with whatever additional information is
required under the HCS. For example, construction employers that
are already in compliance with the construction training standard
(29 CFR 1926.21) will have little extra training to do.
An employer
can provide employees information and training through whatever
means are found appropriate and protective. Although there would
always have to be some training on-site (such as informing employees
of the location and availability of the written program and MSDSs),
employee training may be satisfied in part by general training
about the requirements of the HCS and about chemical hazards on
the job which is provided by, for example, trade associations,
unions, colleges, and professional schools. In addition, previous
training, education and experience of a worker may relieve the
employer of some of the burdens of informing and training that
worker. Regardless of the method relied upon, however, the employer
is always ultimately responsible for ensuring that employees are
adequately trained. If the compliance officer finds that the training
is deficient, the employer will be cited for the deficiency regardless
of who actually provided the training on behalf of the employer.
D. "Other
Requirements"
In addition
to these specific items, compliance officers will also be asking
the following questions in assessing the adequacy of the program:
Does a list
of the hazardous chemicals exist in each work area or at a central
location?
Are methods
the employer will use to inform employees of the hazards of non-routine
tasks outlined?
Are employees
informed of the hazards associated with chemicals contained in
unlabeled pipes in their work areas?
On multi-employer
worksites, has the employer provided other employers with information
about labeling systems and precautionary measures where the other
employers have employees exposed to the initial employer's chemicals?
Is the written
program made available to employees and their designated representatives?
If your program
adequately addresses the means of communicating information to
employees in your workplace, and provides answers to the basic
questions outlined above, it will be found to be in compliance
with the rule.
5.
"Checklist for Compliance"
The following
checklist will help to ensure you are in compliance with the rule:
Obtained a
copy of the rule. ______________
Read and understood the requirements. ______________
Assigned responsibility for tasks. ______________
Prepared an inventory of chemicals. ______________
Ensured containers are labeled. ______________
Obtained MSDS for each chemical. ______________
Prepared written program. ______________
Made MSDSs available to workers. ______________
Conducted training of workers. ______________
Established procedures to maintain current program. ______________
Established procedures to evaluate effectiveness. ______________
Note! This information was taken directly from the OSHA web site
on 08/06/2003. This page may not reflect updates or corrections
published at a later date or printed in the Federal Register.
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